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Flow Racks, Warehouse Solutions

Carton Flow Racks

Carton Flow systems separate picking and stocking aisles for full cartons and split cases to save up to 75 percent of labor costs compared to a static storage solution. Made up of slightly inclined wheel and roller platforms, the goods are deposited at one end to slide safely and gradually down to the picking aisle.

The carton flow system provides in-stock visibility so pick aisles are kept full and restocking can occur simultaneously. First-in/first-out (FIFO) traffic minimizes shelf time and keeps inventory fresh.

Perfect product rotation (FIFO system). This picking system is made up of slightly inclined wheel and roller platforms that manually gravitate toward the picker, ensuring high efficiency, visibility, and fast reconfiguration

Advantages

  • Durable, damage-resistant construction increases strength, safety and life span.
  • Organize fast and slow movers for maximum efficiency.
  • Clipless track and guide system speeds assembly and reconfiguration.

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The L&M Carton Flow system sets the industry standard for quality construction, performance, valuable versatility and efficiency. This storage system is ideal for a wide range of sectors from warehouses storing mass consumer goods to pharmaceuticals, cosmetics, computer components and more. Whether it’s a single-bay or a multilevel pick module spanning an entire warehouse, our carton flow system is consistently the industry choice.

Flow Racks

Pallet Flow Racks

Pallet Flow systems fully utilize the available storage space while ensuring the faces along the picking aisle remain regularly stocked. In this first-in/first-out (FIFO) system, pallets are loaded at the top end of the slightly inclined rack and glide safely and effortlessly at a controlled pace to the other side.

These heavy-duty systems are designed for years of trouble-free operation with rugged load-bearing wheels. Inventory turnover is quick and efficient, whether merchandise is moved strictly on pallets or as part of an order picking system.

Advantages

  • Ideal for material with expiration dates.
  • Produces an almost solid volume of usable storage space.
  • Provides savings in space, manpower and utilities.

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L&M Pallet Flow systems provide an infinite variety of layouts depending on the individual flow rates and order picking requirements. Ideal for freezer warehouses, food distribution or for storage of high-volume customer goods, pallet flow is also good for holding warehouses and dispatch areas where pallets need to be removed quickly. Every phase of the operation is carefully considered to provide the most efficient, customized system possible.

Perfect pallet rotation (FIFO system). Saves space and time when manipulating pallets. Eliminates pass-through inter-references and maximizes capacity. The ideal system to store perishable goods with high rotation, as well as, high consumption goods with continuous flux.

Flow Racks

Push-Back Racks

Push-Back Rack is designed for high-density, multiple-product storage situations, combining excellent selectivity and a maintenance-free design. This versatile system uses nesting carriages to store pallets up to five deep, providing multiple pick facing with extremely high throughput.

As each pallet is loaded, it’s placed on a free-rolling carriage that is pushed back into the system by loading additional pallets. When unloading, gravity moves the pallets forward to the aisle on the telescoping carriages, eliminating the need for reaching or driving into the rack.

 

Advantages

  • Allows efficient use of space with limited sacrifice in product accessibility.
  • Provides the optimal combination of selectivity and storage density.
  • Sturdy construction affords years of maintenance free operation.

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L&M Push-Back Rack provides a wide variety of options and configurations to ensure the optimal design for any application. The structural cart construction maintains cleanliness and the debris-free design is perfect for food applications. Available in two-, three-, four-, and five-deep pallet designs with multiple accessory options, Push-Back Rack provides unparalleled versatility.

Saves space and increases storage density. Each level can store a different reference. Loading and unloading is done using the same aisle (LIFO system). Push-Back allows multiple product storage conformations to ensure excellent selectivity.

Automated Storage & Retrieval Systems AS/RS

Rack Supported Buildings

Rack supported buildings consist of a complete racking system that provides the basic structural support for the building’s roof and walls. The highest density storage solution possible for nearly every type of pallet rack, this method of building construction reduces construction costs, lead times and minimizes the building footprint.

Optimum solution to store at a large heights making the most of the available surface. Can be used together with traditional and automated systems.  In these highly engineered structures, the shelves form part of the building’s structural system.

Advantages

  • Turnkey solution
  • Integrated easily with an AS/RS system
  • Eliminates building columns since rack supports the structure
  • Can be built at heights over 100 feet
  • Inclement weather and seismic conditions have minimal impact on the building
  • Utilizes height instead of land mass
  • Tax advantages available

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An L&M clad rack building is the most economic storage solution when a new building is required. Although AS/RS applications are the most common type of rack supported building, other racking systems such as Drive-In and Push-Back are also available. When land is at a premium and an accelerated construction schedule is required, a rack supported building is the optimal choice.

Automated Storage & Retrieval Systems AS/RS

AS/RS for Boxes – Miniload System

The Mini Load automated warehouse for boxes is an extremely dense storage system designed to move at high speeds for increased productivity in a compact footprint. Utilizing stacker cranes, the mini load system has a standard horizontal speed of 590 feet per minute and a standard vertical lifting speed of 328 feet per minute which improves picking times and operator efficiency.

The mini load system is primarily used for the storage, movement and order fulfillment of small or irregular goods in boxes. In addition to providing the optimum method for handling pick boxes, it is also designed with the basic ergonomic and safety equipment need to perform work and maintenance operations as simply as possible.

Automated storage and retrieval system designed for boxes, totes or trays.  This miniload system offers extraordinary versatility, and can be integrated into any production or storage system.

Advantages

  • Easily expandable system which can be quickly dismantled and reassembled.
  • Increases safety by reducing operator fatigue.
  • Stacker cranes maximize capacity and increase throughput while operating smoothly and quietly.

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Whether selecting the automated warehouse IN-A-BOX or fully customizing a product for specific storage needs, the L&M Mini Load AS/RS has the versatility and functionality desired in an automated warehouse. With three operating modes, fully automated, semi-automated, or manual, and a warehouse management software designed to be user-friendly, training on the system is simple. Although plastic boxes (totes) are used most often, the system is compatible with metal containers, plastic trays, collapsible totes or cardboard cases/boxes.